Metalcasting Congress 2027

The expo covers the technical ceramics supply chain, from raw materials and powders to components, systems, and finished applications. Cross-sector solutions include aerospace, automotive, semiconductors, energy, electronics, and medical applications, alongside live demonstrations, technical showcases, and conference sessions on research and manufacturing innovations. The 2027 Innovation Hub spotlights advanced ceramics, thermal materials, and next-generation engineering solutions.

The annual conference addresses marketplace, government, industry, and business trends affecting die casting. Agenda sessions cover a Washington, D.C. update; U.S. manufacturing; the U.S. economy; die-casting strategies; tooling strategies framed as winning over China; an NADCA R&D update; and a roundtable discussion.

The technology conference covers ironmaking, steelmaking, finishing processes, and engineering and equipment technologies. Program topics include safety and health; environmental technology; cokemaking; ironmaking and direct reduced iron; electric and oxygen steelmaking; specialty alloys and foundry operations; secondary refining and continuous casting; hot and cold rolling, galvanizing, tinplate, plate and long products; pipe and tube; metallurgy; energy and utilities; electrical and digitalization applications; project and construction management; maintenance and reliability; refractory systems; material handling; cranes; and transportation and logistics. Technical topics include hydrogen-based ironmaking, scrap optimization, energy efficiency, greenhouse-gas reduction, carbon capture and storage, water treatment and reuse, AI and digitalization, predictive maintenance, industrial control-system cybersecurity, steel product quality, and process reliability. The schedule lists technical sessions, the Howe Memorial Lecture, an undergraduate student project presentation contest, a graduate student poster contest display, a Steel to Students roundtable, Technology Committee meetings, and a Town Hall Forum. The event also includes an iron and steel exposition.

The event brings together the ACerS Annual Meeting, AIST Steel Properties & Applications, the TMS Fall Meeting, and the Advanced Materials Show. Planned technical symposia cover additive manufacturing, including modeling, AI and machine learning, process control, ceramic 3D printing, and qualification and certification of computational materials tools. Other materials topics include ceramics, glass, electronic and nanostructured materials, advanced alloys, and high-temperature phase transformations. Steel and ferrous-metallurgy programming addresses alloy design, steel processing and coatings, medium- and high-manganese steels, decarbonization, scrap recyclability, and materials for transportation, defense, energy, hydrogen, carbon capture, geothermal, and nuclear applications. Energy-focused symposia cover clean hydrogen, electrochemical storage and conversion, thermal management, and alternative-energy devices, including solid-state batteries, electrolyzers, fuel cells, and thermoelectric systems. Additional planned topics include corrosion and degradation in extreme environments, nuclear materials and waste-storage forms, and materials for advanced manufacturing. The co-located Advanced Materials Show focuses on high-performing materials technology and the materials manufacturing supply chain.

The technical program covers mechanical behavior, reliability, failure analysis, and performance of advanced ceramics and composites; structural, environmental, and functional ceramic coatings; solid oxide cells; thermoelectric and thermionic energy conversion and thermal management; bioceramics; rechargeable energy storage; functional nanomaterials and thin films; advanced processing and manufacturing; porous ceramics; computational and data-driven materials design; production technologies; layered carbides, nitrides, and borides; nuclear fission and fusion materials; crystalline materials; additive manufacturing and 3D printing; geopolymers and sustainable construction materials; photonics and energy; ultrahigh-temperature ceramics; and molecular-level processing of functional materials. Focused themes include bioinspiration and green manufacturing; ceramic materials and integrated approaches for industrial decarbonization; smart powder processing of multifunctional ceramics and catalyst materials; ceramic/carbon-reinforced polymers; sustainable design and manufacturing of advanced ceramics for space applications; and critical-materials recovery and reuse. The program also includes a sustainability forum and a focused session on entrepreneurship and commercialization. The expo and poster program features ceramic and glass industry products, materials, processing and characterization tools, and scientific posters.

The conference covers brazing and soldering research, development, and applications through plenary lectures, demonstrations, exhibits, and multiple tracks of presentations. Topics include aerospace, automotive and structural applications; corrosion of brazed joints; materials and process design and control; solder joining methods; filler-metal properties; mining and heavy equipment; furnace brazing; emerging technologies; joining ceramics, composites, lightweight materials, and refractory metals; and testing and inspection of brazed and soldered joints. The published program includes sessions on brazing ceramics, high-entropy and active filler metals, gas-turbine engines, stainless steels, cemented carbides, filler-metal and solder properties, brazing fluxes and chemical interactions, heat exchangers, properties of brazed and soldered joints, and processes and materials. C3 Committee meetings are also scheduled.

The program includes keynotes, panels, breakouts, and interactive roundtables on steel-industry conditions; fabrication businesses, leadership, and industry outlook; AI and digitization in manufacturing; shop-floor equipment use cases and return on investment; and manufacturing’s economic and financial outlook. Sessions also address profitability, capital investment, business growth, tariffs, steel, leadership development, recruitment, small- and midsize-manufacturer growth, and potential changes to tax policy, OSHA and EPA regulations, and tariffs. Roundtable topics include culture, marketing, AI, and operations.

The conference brings together engineers, designers, managers, and educators to exchange expertise, best practices, challenges, and application developments in additive manufacturing. The program includes keynote presentations, technical sessions, panel discussions, training sessions, hands-on workshops, the Technical Competition, the Innovators Showcase, and AMUGexpo. Tracks cover aerospace and defense applications such as flight-certified parts, satellite components, qualification, repair, and sustainment; automotive, infrastructure, energy, and battery applications; business topics including capital equipment, return on investment, market research, and mergers and acquisitions; and design, metrology, scanning, and in-situ monitoring. Other track areas include additive manufacturing education and standards; emerging technologies and research-to-industry translation; healthcare and dental applications; industrial automation, tooling, hybrid manufacturing, robotics, and digital thread; materials, powder recycling, feedstock innovation, heat treatment, and post-processing; manufacturing safety and cybersecurity; and simulation, AI, digital twins, and process optimization. Attendance is limited to individuals from organizations that directly own commercially available additive manufacturing equipment used in a professional environment.

Technical programming covers aerospace materials and applications, including additive manufacturing; advanced forming and thermomechanical processing; aerospace coatings; AI and integrated computational materials engineering; composite materials and structures; emerging materials and processes; extreme-environment and gas-turbine materials; light alloy technology; low-cost manufacturing and affordable structures; materials characterization and failure analysis; modeling and simulation of manufacturing processes; multifunctional materials; residual stress for aerospace components; space and cryogenic applications; sustainable and enabling materials and processes; titanium alloys and manufacturing technologies; tribology and wear of aerospace materials; and welding and joining. The conference also includes keynote presentations, panel discussions, an exposition, and professional development opportunities. The detailed schedule and keynote lineup have not yet been published.

The program brings together energy, industrial transformation, and advanced manufacturing, with cross-cutting themes of workforce development, standards, finance, AI and digital transformation, policy, and resilience planning. Roundtables, workshops, and demos are designed to address tradeoffs involving affordability, risk, standardization, and deployment speed. Program tracks include Powering Growth, with sample sessions on data-center power and cooling, new nuclear deployment, solar cost reduction, and scaling geothermal; Industry Reimagined, covering industrial heat electrification, next-generation steel, and EPC project-delivery costs and risks; Next-Gen Manufacturing, addressing hardware investment and bankability, additive manufacturing, and sustainability tradeoffs in product design; and Future Workforce, on nuclear workforce readiness, apprenticeships, and aligning training programs with real projects. Additional sessions are in development in areas including energy storage, fusion, industrial efficiency, critical minerals, and sustainability tradeoffs. The listed sessions are samples and subject to change.