2026 ITSA Annual Meeting & Symposium
Price
Regular member rate $795; nonmember rate $945. Symposium presenter rate $495. Discounted rates through August 30: member $695, nonmember $845. Guest/spouse registration $195.
Importance:
About
The meeting focuses on thermal spray applications in aerospace, coating technologies, materials performance, sustainability initiatives, powder recovery, and advances in coating applications. The program addresses tungsten and yttrium supply challenges, including the effects of export controls, geopolitical tensions, and concentrated supply. It also covers domestic supply-chain development and technologies that reduce or eliminate reliance on those materials. Technical presentations address thermal spray industry innovations, corrosion-resistant coatings for oil refineries, cold-spray repair for aerospace and defense, coating characterization, gas-turbine component repair, and pre-alloyed carbide alternatives. A panel considers future thermal-spray materials and processes.
Schedule
Times are local to the event.
8:00 AM – 8:30 AM
Welcome Remarks
Welcome, announcements, and introductions of new members and attendees.
8:30 AM – 9:30 AM
10:00 AM – 10:30 AM
Materials Science Takes Center Stage – Innovations in the Thermal Spray Industry from 1909 to Today and Beyond
10:30 AM – 11:00 AM
High Velocity Arc Spray Coatings for Corrosion Resistance in Oil Refineries
11:00 AM – 11:30 AM
Smart Cold Spray Repair: Reimagining Digital Restoration for Aerospace and Defense Sustainment
1:00 PM – 1:30 PM
Microstructural and Mechanical Characterization of Legacy CSZ and MSC Compositions Compared to Benchmark ZrO2-8wt%Y2O3…
1:30 PM – 2:00 PM
From Development to Implementation: High-Pressure Cold Spray Aluminum for Solid-State Repair of Gas Turbine Compressor…
2:00 PM – 2:30 PM
Moving Beyond Agglomerated and Sintered Carbides Toward Innovative Pre-Alloyed Alternatives
3:30 PM – 5:00 PM
Reimagining Thermal Spray Materials and Processes for the Future
Panel
Speakers(7)
Head of R&D for Materials, Oerlikon Metco
Funding programs
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Related events
MAY
15
MON
–
MAY
18
THU
The technical program includes a joint AeroMat symposium on advanced coatings for aerospace and industrial gas turbines, including thermal and environmental barrier coatings, turbine clearance control, load-bearing and tribological coatings, component repair, and cold spray for aerospace applications. Research and development topics include AI and machine learning for materials and process informatics; modeling and simulation; carbon neutrality, environmental impacts, and life-cycle analysis; characterization methods; cold-spray fundamentals and particle impact; aerosol deposition; novel coatings and feedstock materials; and hybrid, laser, and additive manufacturing processes. Application areas include automotive and medical uses; battery and sustainable-energy applications; electronics and semiconductor manufacturing equipment; thermal-spray additive manufacturing; equipment, powders, consumables, and economics; circular-economy repair and remanufacturing; and wear and corrosion protection across energy, oil and gas, marine, manufacturing, construction, and food processing. The conference also includes oral and poster presentations, panel discussions, keynote presentations, and an industrial forum. The co-located exposition features thermal-spray equipment, advanced surface solutions, additive manufacturing technologies, consumables, and applied research.
OCT
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TUE
–
OCT
7
THU
The technical program is planned to include keynote presentations, technical sessions, panel discussions, special-topic sessions, and hands-on workshops. Topics include heat-treating technologies, process control, materials performance, emerging innovations, applied research, case studies, process improvements, and practical solutions to manufacturing and operational challenges. Heat Treat is co-located with IMAT, the Residual Stress Technology Conference (RSTC), and the North American Cold Spray Conference (NACSC).
OCT
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SUN
–
OCT
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WED
The event brings together the ACerS Annual Meeting, AIST Steel Properties & Applications, the TMS Fall Meeting, and the Advanced Materials Show. Planned technical symposia cover additive manufacturing, including modeling, AI and machine learning, process control, ceramic 3D printing, and qualification and certification of computational materials tools. Other materials topics include ceramics, glass, electronic and nanostructured materials, advanced alloys, and high-temperature phase transformations. Steel and ferrous-metallurgy programming addresses alloy design, steel processing and coatings, medium- and high-manganese steels, decarbonization, scrap recyclability, and materials for transportation, defense, energy, hydrogen, carbon capture, geothermal, and nuclear applications. Energy-focused symposia cover clean hydrogen, electrochemical storage and conversion, thermal management, and alternative-energy devices, including solid-state batteries, electrolyzers, fuel cells, and thermoelectric systems. Additional planned topics include corrosion and degradation in extreme environments, nuclear materials and waste-storage forms, and materials for advanced manufacturing. The co-located Advanced Materials Show focuses on high-performing materials technology and the materials manufacturing supply chain.
MAY
25
TUE
–
MAY
27
THU
Technical programming covers aerospace materials and applications, including additive manufacturing; advanced forming and thermomechanical processing; aerospace coatings; AI and integrated computational materials engineering; composite materials and structures; emerging materials and processes; extreme-environment and gas-turbine materials; light alloy technology; low-cost manufacturing and affordable structures; materials characterization and failure analysis; modeling and simulation of manufacturing processes; multifunctional materials; residual stress for aerospace components; space and cryogenic applications; sustainable and enabling materials and processes; titanium alloys and manufacturing technologies; tribology and wear of aerospace materials; and welding and joining. The conference also includes keynote presentations, panel discussions, an exposition, and professional development opportunities. The detailed schedule and keynote lineup have not yet been published.
MAY
23
SUN
–
MAY
28
FRI
The technical symposia span ceramic and glass science, engineering, processing, and applications. Topics include ceramic interfaces and grain boundaries; oxide quantum materials; superconductivity, magnetism, and correlated phases; functional ceramics; extreme-environment and microelectronics materials; two-dimensional materials; high-entropy materials; bioceramics; glass surfaces and the glassy state; and computational modeling, data science, and AI/ML for materials discovery and manufacturing. Energy-related subjects include materials for energy storage and conversion, nuclear energy applications, protonic ceramic cells, and materials for a sustainable and resilient energy future. Manufacturing topics include advanced ceramic processing, additive manufacturing, glass manufacturing scale-up, and intelligent manufacturing. The additive-manufacturing symposium covers feedstock design, printing and post-processing, modeling, characterization, process-structure-property relationships, qualification, certification, scale-up, cost, reliability, and industrial implementation. The raw-materials symposium addresses material quality and variability, alternative and recycled feedstocks, sustainable sourcing, circularity, supply-chain resilience, resource security, and decarbonization.
APR
11
SUN
–
APR
15
THU
The conference covers brazing and soldering research, development, and applications through plenary lectures, demonstrations, exhibits, and multiple tracks of presentations. Topics include aerospace, automotive and structural applications; corrosion of brazed joints; materials and process design and control; solder joining methods; filler-metal properties; mining and heavy equipment; furnace brazing; emerging technologies; joining ceramics, composites, lightweight materials, and refractory metals; and testing and inspection of brazed and soldered joints. The published program includes sessions on brazing ceramics, high-entropy and active filler metals, gas-turbine engines, stainless steels, cemented carbides, filler-metal and solder properties, brazing fluxes and chemical interactions, heat exchangers, properties of brazed and soldered joints, and processes and materials. C3 Committee meetings are also scheduled.
JUN
8
TUE
–
JUN
10
THU
The technical program covers conventional and emerging power systems, including steam power systems (HRSGs, boilers, and steam turbines), gas turbines, concentrating solar power, geothermal energy, small modular reactors and advanced nuclear technologies, sCO₂ power cycles, advanced ultra-supercritical steam, and hydrogen and bulk thermal energy storage technologies. Topics include additive manufacturing, powder metallurgy hot isostatic pressing, advanced welding, cladding, fabrication processes, design approaches, material and welding qualification, standards development, and regulatory challenges. Component-specific issues include castings, forgings, blades, rotors, and valves. Materials and performance topics include creep, creep-fatigue, stress relaxation cracking, oxidation, corrosion, wear, erosion, high-temperature alloys and steels, failure analysis, life management, and fitness-for-service methodologies. Repair topics include weld repair, rejuvenation heat treatment, surface engineering, and refurbishment solutions. The conference program includes plenary sessions and breakout topical tracks. Accepted papers undergo peer review and are assigned DOIs. EPRI and ASM International jointly organize the conference.
MAY
3
MON
–
MAY
5
WED
The technology conference covers ironmaking, steelmaking, finishing processes, and engineering and equipment technologies. Program topics include safety and health; environmental technology; cokemaking; ironmaking and direct reduced iron; electric and oxygen steelmaking; specialty alloys and foundry operations; secondary refining and continuous casting; hot and cold rolling, galvanizing, tinplate, plate and long products; pipe and tube; metallurgy; energy and utilities; electrical and digitalization applications; project and construction management; maintenance and reliability; refractory systems; material handling; cranes; and transportation and logistics. Technical topics include hydrogen-based ironmaking, scrap optimization, energy efficiency, greenhouse-gas reduction, carbon capture and storage, water treatment and reuse, AI and digitalization, predictive maintenance, industrial control-system cybersecurity, steel product quality, and process reliability. The schedule lists technical sessions, the Howe Memorial Lecture, an undergraduate student project presentation contest, a graduate student poster contest display, a Steel to Students roundtable, Technology Committee meetings, and a Town Hall Forum. The event also includes an iron and steel exposition.
MAY
17
MON
–
MAY
20
THU
Technical programming includes presentations, panels, tutorials, and discussions in materials and process engineering. The exhibition features materials, equipment, processes, and solutions from companies across the supply chain. Themes span advanced materials and processes applied in aerospace, defense, transportation, energy, manufacturing, and other industries, connecting technical knowledge with real-world applications. Technical papers selected for the conference program undergo review by subject-matter experts and must include tests, analysis, and results. The program also includes ITAR-restricted technical presentations on defense-related materials and manufacturing; participation in those sessions requires applicable clearance.
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