America Makes TRX Fall

The Technical Review & Exchange presents ongoing America Makes projects and their additive manufacturing research and development. Project engineers, managers, and partners collaborate and update stakeholders on project progress. The event platform is intended to raise regional awareness and convene members, partners, and stakeholders from industry, academia, government, and economic development agencies. Members and nonmembers are welcome.

The conference program covers additive manufacturing, industrial 3D printing, and supporting technologies through technical presentations, real-world case studies, and strategic perspectives for manufacturers, engineers, product leaders, and decision-makers. Its nine tracks are Aerospace, Defense, Healthcare, Transportation, Energy, Consumer Products, Process Development, Materials Development, and Essential AM. The program also includes Executive Perspectives panel discussions on additive manufacturing trends, industry evolution, opportunities, and challenges. Event features include showcases for aerospace and defense suppliers, healthcare applications, startups, and local additive manufacturing service providers, as well as hands-on exhibits of additive manufacturing technologies and applications. Conference content is organized around evaluating possibilities and applications, implementing and integrating technology, and maximizing performance and efficiency.

The annual member-centric event brings together the additive manufacturing community for high-level conversations, presentations, and panels. Discussion covers Institute accomplishments and future direction, information sharing about additive manufacturing advances, and increasing adoption of additive manufacturing in the U.S. industrial base. The event aims to foster collaboration and build a competitive American additive manufacturing industrial base.

The conference brings together engineers, designers, managers, and educators to exchange expertise, best practices, challenges, and application developments in additive manufacturing. The program includes keynote presentations, technical sessions, panel discussions, training sessions, hands-on workshops, the Technical Competition, the Innovators Showcase, and AMUGexpo. Tracks cover aerospace and defense applications such as flight-certified parts, satellite components, qualification, repair, and sustainment; automotive, infrastructure, energy, and battery applications; business topics including capital equipment, return on investment, market research, and mergers and acquisitions; and design, metrology, scanning, and in-situ monitoring. Other track areas include additive manufacturing education and standards; emerging technologies and research-to-industry translation; healthcare and dental applications; industrial automation, tooling, hybrid manufacturing, robotics, and digital thread; materials, powder recycling, feedstock innovation, heat treatment, and post-processing; manufacturing safety and cybersecurity; and simulation, AI, digital twins, and process optimization. Attendance is limited to individuals from organizations that directly own commercially available additive manufacturing equipment used in a professional environment.

Technical programming covers aerospace materials and applications, including additive manufacturing; advanced forming and thermomechanical processing; aerospace coatings; AI and integrated computational materials engineering; composite materials and structures; emerging materials and processes; extreme-environment and gas-turbine materials; light alloy technology; low-cost manufacturing and affordable structures; materials characterization and failure analysis; modeling and simulation of manufacturing processes; multifunctional materials; residual stress for aerospace components; space and cryogenic applications; sustainable and enabling materials and processes; titanium alloys and manufacturing technologies; tribology and wear of aerospace materials; and welding and joining. The conference also includes keynote presentations, panel discussions, an exposition, and professional development opportunities. The detailed schedule and keynote lineup have not yet been published.

The showcase focuses on manufacturing solutions for aerospace, mobility, and defense applications, with an emphasis on flexibility, speed, and adaptability. APEX Accelerators will host small-group Knowledge Bar sessions on conducting business safely and securely in the defense industry and other federal departments. The AeroDef Strategic Advisory Council curates the aerospace and defense tracks of the colocated RAPID + TCT Conference. Those tracks cover additive manufacturing applications and supporting technologies, including AI, automation, advanced materials, digital manufacturing, qualification, and inspection.

The program combines technical and management sessions, exhibits, and presentations for foundry professionals, suppliers, casting designers, buyers, and OEM representatives. Topics include additive manufacturing, casting design and purchasing, engineering, environmental health and safety, ferrous and nonferrous alloys, Industry 4.0, marketing and sales, melting, molding, pouring, quality control, workforce development, and casting case studies, reshoring, material selection, and casting quality. The program also includes the Hoyt Memorial Lecture on integrated computational materials engineering (ICME) and artificial intelligence for sustainable metalcasting. Its themes include alloy design, process innovation, digital manufacturing, workforce development, and using physics-based ICME with AI and machine learning to improve casting development, manufacturing processes, and prediction of microstructure, defects, and mechanical properties.

The event brings together the ACerS Annual Meeting, AIST Steel Properties & Applications, the TMS Fall Meeting, and the Advanced Materials Show. Planned technical symposia cover additive manufacturing, including modeling, AI and machine learning, process control, ceramic 3D printing, and qualification and certification of computational materials tools. Other materials topics include ceramics, glass, electronic and nanostructured materials, advanced alloys, and high-temperature phase transformations. Steel and ferrous-metallurgy programming addresses alloy design, steel processing and coatings, medium- and high-manganese steels, decarbonization, scrap recyclability, and materials for transportation, defense, energy, hydrogen, carbon capture, geothermal, and nuclear applications. Energy-focused symposia cover clean hydrogen, electrochemical storage and conversion, thermal management, and alternative-energy devices, including solid-state batteries, electrolyzers, fuel cells, and thermoelectric systems. Additional planned topics include corrosion and degradation in extreme environments, nuclear materials and waste-storage forms, and materials for advanced manufacturing. The co-located Advanced Materials Show focuses on high-performing materials technology and the materials manufacturing supply chain.

Advanced manufacturing technology is presented across aerospace, automotive, industrial equipment, medical device equipment, and defense, spanning high-end manufacturing equipment, smart manufacturing, and robotic automation. Featured technologies include additive manufacturing; CAD, CAE, and CAM; industrial IoT and Industry 4.0; cybersecurity and digital transformation; materials and metallurgy; tooling and machining; factory automation, robotics, inspection, and machine vision; energy and environmental efficiency; and machine tools and fabrication. SME Mission Critical: Workforce 2030 is a featured experience focused on manufacturers’ workforce challenges and solutions intended to unlock human potential.